QBA_innovation
Technology designed with a focus on a stable welding process
QBA_Innovation
Developed and patented by Tysweld, an innovative welding wire production technology
The QBA_innovation® technology introduces an entirely new quality in the production of welding wire. Tysweld PRO wires, produced using this innovation, enable our clients to achieve exceptional weld strength parameters, ensure low levels of contamination, including inclusions and silicates, and minimize spatter, thus shortening the process by reducing the time required for cleaning the welds.
Tysweld PRO wires are also distinguished by their perfect geometry, which ensures smooth and even wire feeding, thereby guaranteeing a stable arc even at high welding currents. The use of Tysweld PRO wires also helps reduce overall welding costs by shortening the process, as mentioned earlier, and by lowering the wear on current tips and extending the intervals between scheduled and unscheduled equipment servicing.
Firstly
Warehouse
and unwinding of wire rod
Wire production in our plant begins in the warehouse where we store the wire in closed rooms, not exposing the wire rod to changing weather conditions and corrosion.
We take care not to damage the surface of the wire rod. Loading onto the racks is done using a specially designed conveyor with anti-cut protection, and unwinding has an anti-tangling protection system. At this stage, the process of cleaning the wire rod from metallurgical residues also begins.
Secondly
Cleaning of wire rod using the
Water Jet method
Innovative – developed and used by Tysweld method of cleaning wire rod with water jets under high pressure (900 bar), allows to remove up to 99% of metallurgical residues, including scale, oxides, scales, etc.
Moreover, thanks to the Water Jet innovation, the wire surface remains perfectly smooth and is free from mechanical damage caused by commonly used brush systems.
Thirdly
Pre-drawing
using soaps
without lime!
The perfectly clean and smooth wire surface that was created in the previous process allows us to introduce another innovation.
Eliminating 100% of lime from the drawing process and replacing it with sodium soaps.
Thanks to this, we eliminate process contamination from the wire surface, ensuring a perfectly cleaned and defect-free air structure of the wire, which allows us to very precisely control the copper plating process, optimizing the thickness of its coating to an absolute minimum.
Fourthly
Rolling up without winding using the „No Twist” method
To maintain ideal wire geometry and eliminate internal stresses and twists that occur in the traditional drawing process, we have developed an innovative method „No-Twist”, i.e. winding the wire after pre-drawing without invasive rolling up on the drum.
The generated tensions and twists during rolling up on the drum are replaced by a system in which the wire falls by gravity and stacks freely in special baskets.
Fifthly
Proper drawing and copper plating
This is the process in which the wire achieves its final parameters. Innovations in the preceding stages play a significant role here. The perfectly cleaned and uniform wire surface, along with the absence of process contaminants, scale, or lime residues, ensure a uniform and durable copper coating, which we can reduce to a thickness of 0.10 µm!
The final stage also determines the final wire diameter. The innovation also includes the design of the drawing dies and process procedures with control points, ensuring we can guarantee wire diameter repeatability within a tolerance of up to 0.005 mm!
Sixthly
Precise winding
on spools and barrels
In order to provide our partners with a stable process without unnecessary downtime, we use our own winding technologies.
Thanks to the appropriate protection of the wire ends, the spools guarantee 100% use of the product without the spool expanding during welding, and the barrels, thanks to the „No Twist” winding method, are free from the problem of wire tangling and guarantee even feeding even with long feeders.
Make an appointment with our expert
Test Tysweld PRO wire and take advantage of technical consultation
Challenge us and together we will find the perfect solution. Take advantage of free tests and professional support that will allow you to act more efficiently and effectively, saving time and money!
Contact
Tysweld Poland
TIS Tomasz Anioł
Ul. Błonia 5
39-220 Pilzno
NIP: 8721543901
REGON: 85047760
Tel.: +48 14 67 22 350
Tel.: +48 14 67 22 353
Fax: +48 14 67 22 350 wew. 15
E-mail: kontakt@tysweld.com
Tysweld Germany
Tysweld GmbH
Großbeerenstr. 2-10
12107 Berlin
Steuer Nr.: 29/122/62003
USt-IdNr.: DE 291151122
Phone : +49 30 4030-4056
Mobile : + 49 170 7878071
Fax : +49 30 4030-4058
E-mail: office@tysweld.de
Contact form
GDPR
Clause Information
The administrator of personal data provided via the contact form is TIS Tomasz Anioł with its registered office in Pilzno, ul. Błonia 5, 39-220 Pilzno (“Tysweld”). Contact with the Data Security Administrator at TIS Tomasz Anioł is possible via e-mail: kontakt@tysweld.com or by phone at the following number: +48 14 67 22 350.
Personal data provided in the contact form will be processed for the purpose of accepting the contact inquiry, considering the inquiry and providing an answer, on the basis of art. 6 sec. 1 letter f of Regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 on the protection of natural persons with regard to the processing of personal data and on the free movement of such data and repealing Directive 95/46/EC (General Data Protection Regulation) – hereinafter referred to as GDPR, i.e. the legitimate interest of TIS Tomasz Anioł. The legitimate interest is to respond to your inquiry and establish business contact.
The recipients of personal data will be employees or associates of TIS Tomasz Anioł, as well as entities providing support to TIS Tomasz Anioł on the basis of commissioned services and in accordance with concluded entrustment agreements (e.g. IT service providers).
Personal data will be stored for the period necessary to consider the query and provide an answer. After this time, the data will be stored for an additional period of 12 months.
You have the right to request from TIS Tomasz Anioł access to your personal data, rectification, deletion or restriction of processing, and the right to file a complaint with the President of the Personal Data Protection Office.
You also have the right to object to processing due to a special situation.
In order to exercise your rights, please contact TIS Tomasz Anioł in accordance with the contact information provided.
Providing personal data is voluntary, however, refusing to provide data will prevent contact with TIS Tomasz Anioł via the contact form.