Tysweld PRO with QBA_innovation
Produced in Poland based on raw materials from European steelworks.
For those who demand the highest and stable quality
Available in two variants –
copper-plated and non-copper-plated
Copper-plated welding wire
Tysweld PRO
Advantages of Tysweld PRO copper wire:
– no undesirable effect, copper flaking from the wire
– no wire wiggling
– stable welding arc
– high quality weld
– very small amount of spatter
– high aesthetics of the weld
– few silicides in the weld
– lower wear of welding equipment and accessories
| Wire type | SG2 | SG3 |
|---|---|---|
|
Welded material |
P235 / S235 – P420 / S420 e.t.c. |
P235 / S235 – P460 / S460 e.t.c. |
|
Protective gas (EN ISO 14175) |
M21, C1 |
M21, C1 |
|
Welding current |
=(+) |
=(+) |
|
Approvals |
TÜV; DB; CE |
TÜV; DB; CE |
|
Alloy Classification |
EN ISO 14341-A: G 42 4 M21 3SI1 EN ISO 14341-A: G 38 3 C1 3Si1 |
EN ISO 14341-A: G 46 4 M21 4SI1 EN ISO 14341-A: G 42 3 C1 4Si1 |
|
Welding position: |
|
|
Copper-free welding wire
Tysweld PRO_eco
Advantages of Tysweld PRO_eco copper-free wire:
– low emission of harmful smoke and vapors
– cleaner welds thanks to the elimination of the copper coating
– no wire wiggling
– stable welding arc
– high weld quality
– very small amount of spatter
– high weld aesthetics
– few silicides in the weld
– lower wear of welding equipment and accessories
– high corrosion resistance
| Wire type | SG2 | SG3 |
|---|---|---|
|
Welded material |
P235 / S235 – P420 / S420 e.t.c. |
P235 / S235 – P460 / S460 e.t.c. |
|
Protective gas (EN ISO 14175) |
M21, C1 |
M21, C1 |
|
Welding current |
=(+) |
=(+) |
|
Approvals |
TÜV; DB; CE |
TÜV; DB; CE |
|
Alloy Classification |
EN ISO 14341-A: G 42 4 M21 3SI1 EN ISO 14341-A: G 38 3 C1 3Si1 |
EN ISO 14341-A: G 46 4 M21 4SI1 EN ISO 14341-A: G 42 3 C1 4Si1 |
|
Welding position: |
|
|
Why Tysweld PRO wire
No Twist
The ideal geometry ensures even wire feeding and eliminates the arc wandering effect.
Thanks to the “No Twist” Technology – an innovative method of winding the wire without winding it on the drum during pre-drawing, the wire is laid freely in special baskets, which reduces the internal stresses in the solid wire and twists in the final product, and this in turn ensures even and straight feeding of the wire in the welding torch, eliminating the undesirable effect of arc wandering.
This guarantees stable operation, in particular of automated welding devices, minimizing jams and unforeseen downtime.
Wire feed resistance graph. Yellow line high quality wire manufactured using standard technology, orange line Tysweld PRO wire manufactured using QBA_innovation® technology.
Water Jet and Soda Soaps
Perfectly clean wire ensures a high-quality weld and eliminates the so-called flaking and crumbling of copper.
The innovative method of cleaning the wire rod using a high-pressure water jet “WaterJet” supports traditional wire brushing by minimizing damage to its surface and eliminates 99% of scale and heavy oxides, and replacing the commonly used lime with an original composition of drawing soaps allows for the stabilization of drawing parameters, eliminates process contamination, allows for the optimization of thickness and significantly improves the quality of the copper coating, eliminating the known problem of copper flaking / crumbling.
Clean wire free of metallurgical and technological contamination
eliminates internal defects of welds and the smooth surface of the wire reduces wear of devices and allows for the extension of service intervals.
Photo A shows a cross-section of a weld made with high-quality wire manufactured using standard technology. Photo B shows a cross-section of a weld made with Tysweld PRO wire. Weld A contains defects and Weld B made with Tysweld PRO wire is free from defects.
Photo A shows the surface of the wire cleaned using a standard mechanical method, and photo B shows the surface of the Tysweld PRO wire, cleaned using the “Water Jet” method used by Tysweld.
The photos below show macro-mixes of samples made by one of our customers. The tests did not reveal any internal weld defects.
Quality control
Repeatable quality
with precision
to 1 micron!
The highest and repeatable quality is guaranteed by:
– full control of each stage of the production process,
– ISO 9001 quality system implemented throughout the company
– TÜV SÜD certificate
• Deutsche Bahn certificate
• CE
– fully equipped research laboratory
– raw material tests and approvals for further processing
– tests and quality control of finished products.
We manufacture based on PN-EN ISO 14341 and PN-EN ISO 544
Most frequently chosen by representatives of the following industries:
Machinery
Industry
Used for welding parts of machines and devices.
POWER ENGINEERING
Used for welding structural elements in power plants and energy installations.
METALLURGICAL
Industry
Used for welding structural elements in steelworks and metallurgical plants.
Automotive
Industry
Used for welding automotive parts such as bodies, chassis, suspension components, etc.
Industry
RAILWAY
Used for welding structural elements of trains, tracks, railway bridges.
Industry
SHIPYARD
Used
for welding the structures of ships and other water vehicles.
Industry
AVIATION
Used
for welding structural elements of aircraft and other aircraft.
Industry
OIL AND GAS
Used for welding pipes, tanks and other components of oil and gas installations.
Construction
Used
for welding structural elements such as beams, columns, pipes, etc.
Make an appointment with our expert
Test Tysweld PRO wire and take advantage of technical consultation
Challenge us and together we will find the perfect solution. Take advantage of free tests and professional support that will allow you to act more efficiently and effectively, saving time and money!
Contact
Tysweld Poland
TIS Tomasz Anioł
Ul. Błonia 5
39-220 Pilzno
NIP: 8721543901
REGON: 85047760
Tel.: +48 14 67 22 350
Tel.: +48 14 67 22 353
Fax: +48 14 67 22 350 wew. 15
E-mail: kontakt@tysweld.com
Tysweld Germany
Tysweld GmbH
Großbeerenstr. 2-10
12107 Berlin
Steuer Nr.: 29/122/62003
USt-IdNr.: DE 291151122
Phone : +49 30 4030-4056
Mobile : + 49 170 7878071
Fax : +49 30 4030-4058
E-mail: office@tysweld.de
Contact form
GDPR
Clause Information
The administrator of personal data provided via the contact form is TIS Tomasz Anioł with its registered office in Pilzno, ul. Błonia 5, 39-220 Pilzno (“Tysweld”). Contact with the Data Security Administrator at TIS Tomasz Anioł is possible via e-mail: kontakt@tysweld.com or by phone at the following number: +48 14 67 22 350.
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